Welding is an integral procedure in the modern fabrication industries. As important a process as welding is, it is often followed by certain levels of risks. It is essential to ensure that the welding processes are carried out under strict safety standards to prevent chronic hazards.
In this blog we will discuss the welding safety rules that are essential to ensure safe operation.
1. Monitor the working environment
Conduct a thorough inspection of the workspace. Ensure that inflammable substances and other equipment are not present in that area. Maintain the standard safe distance, which is 10 meters, apart from the welding area.
As discussed earlier, the welding process will produce toxic gases and fumes, therefore ensure that the workspace is well-ventilated. The inhaling of these fumes can be extremely dangerous, therefore the welding area should have a proper ventilation system with exhausts.
3. Inspect the Welding Equipment
Inspect the welding equipment for any malfunctions or leakage in the pipes. Make it a routine to check the welding equipment every day before the process.
The welding equipment should be properly placed and the cables accurately grounded, thereby staying clear of passageways and stairways to prevent tipping and accidents.
If any issue is detected, promptly contact the technician and troubleshoot the problem.
4. Welder Training and Qualification
The operators must be well-trained regarding the welding process. They should receive proper training on how to use the welding equipment, the safety protocols to follow, and the potential risks associated with welding. Only certified trainers should be allowed to carry out the welding process.
5. Wear the PPEs
Since welding involves high heat and molten metal, sparks and fumes are naturally generated. Therefore, it is mandatory that the workers wear personal protective equipment to ensure their safety.
The PPEs include:
The company has to ensure the availability of the above safety essentials and mandate the workers to wear it.
6. Cautious Handling Of Hot Workpieces
Do not pick up or touch the workpiece immediately after the welding process. The metal and the surrounding area can remain extremely hot even after the process. Always use gloves to handle the workpiece until it has cooled down.
7. Precautions Against Electrocution
Electric shock is another critical risk among the many hazards posed by welding. Operators must wear insulated clothing and dry gloves while coming in contact with the electrode or the metal parts of the welding circuit.
Conclusion
The welding process comes with its own set of risks and hazards. Hence, it is essential to follow safety measures throughout the process, including post-welding precautions. Multiple health risks are associated with welding, including exposure to fumes, heat, electrocution, and more. Following the above safety measures will significantly minimize such potential risks to a great extent.
