Welding is a fundamental process that fuses metals and other materials to create a strong weld. Over the past decade, numerous welding techniques have evolved that have made the process effective and much easier.
But have you ever pictured welding as a continuous process? Well, that’s exactly what seam welding offers. This blog offers an insight into how seam welding machines are useful for industries.
Seam welding is the process of joining metal and other workpieces that are symmetric or asymmetric, along a continuous seam.
It fuses overlapping sheets of metals, which is passed through circular copper electrodes, which generates electric current and pressure and renders a strong weld.
Seam welding machines often feature innovative technology, user-friendly interfaces, automated workflows and advanced monitoring systems that streamlines the whole process to produce precise welds, thereby increasing overall productivity.
Dynamic industrial settings are characterized by fast-paced operations that are efficient and precise. Seam welding machines are an excellent upgrade, marking another significant addition to the Industrial Revolution 4.0.
Continuous operation: While individual welding systems are indeed essential, a continuous welding operation is sure to have an upper hand. In the place of single welded metal sheets, a series of strongly fused workpieces is obtained.
Automated process: Not to mention that the whole welding procedure is automated, which adds to its popularity, as it reduces the need for manual labour, cuts down the labour cost, reduces work down time and enhances productivity.
Compatibility: Another important feature of a seam welding machine is versatility. It is compatible with a wide range of materials including aluminium, steel, stainless steel, carbon steel and the like.
Reduced interruptions or pauses: With the seam welding machine in play, frequent pauses and halts are significantly reduced. This is highly advantageous for industries that often require maximum work time with minimal interruptions.
Operator-friendly: The machine’s user-friendly interface makes it even easier for the operators to navigate, as they require only basic technical skills.
Reduced HAZ: It effectively reduces the heat-affected zones, as the heating is confined to a particular area. The current is turned on at regular intervals and passed intermittently through the electrodes, which in turn forms overlapping welds.
Reduced pollution: Seam welding machines emit no gases or fumes. It also doesn't use any filler materials either.
Minimal workpiece distortion: Seam welding causes minimal workpiece distortion compared to other welding procedures.
The weld quality and the accuracy of the procedure are non-negotiable factors. The quality of the weld cannot be compromised. Seam welding machines guarantee efficient and superior welding performance. They find their application in barrel and exhaust systems, aircraft tanks, fuel tanks and many more.
Considering their impact on the overall cost of production, material utilization, quality of the weld, precision and consistency, seam welding machines are undoubtedly the ideal choice for diverse industrial settings.
Kistler Machines are the leading manufacturer of welding positioning and cutting machines, is dedicated to provide the best welding solutions, combining advanced technologies to develop premium machinery, thus meeting the various requirements of the industry.
